E4od to zf6 swap

E4od to zf6 swap

3 f250 manual everything. The only two differences are 450 ft-lbs (rated) for the 5 and 600 to 650 for the 6. M5 will determine if the crossmember will work. The swap was out of a 2001 7. If you're sticking with the stock turbo, it shouldn't be that big of a deal then. 9L) - Heres a new one: ZF5 to E4OD swap questions - You read that right. 3L IDI & 6. Dec 12, 2005 · The wife's truck: 1994 F350 Super Cab XLT 7. Includes transmission mounting bolts and starter mount bolts. Aug 12, 2012 · I've had a hard time finding a diesel zf around here but I have a complete 94 f350 with a 460 in it that's wrecked taking up space in my yard. thanks 1994. There's no bellhousing; the tranny bolts right to the engine (well, with the spacer that the starter mounts to). I went to start it up for the first time Nov 15, 2007 · E4OD to M5OD swap complete. The catch is, the start cicuit wire is in a different place in the truck harness (5 spd vs auto). 0/6. It was rusty and a spring bucket/shock tower was rusted through and the frame was sitting on the bump stop. E40D swap to ZF S542. Adapter Plate. I have all the parts and I was even able to track down the manual transmission wiring harness for the truck. Jan 23, 2012 · After TyBragg's tranny swap is done of course. I just unplugged the c6 harness there and took it out, and plugged in the zf harness from the donor into the same plug under the booster. The bad news is you will need a different universal on the drive shaft. Am I drunk or do the E4OD and ZF -5 not have the same OD ratio?. It goes beyond my technical skills to do that swap. Our custom designed, direct fit adapter plates designed to adapt the DT360/DT466 motor to the 4R100, 5R110, E4OD, ZF5, 7. need a manual flywheel and clutch for the zf 5 (i recommend a valair or southbend single mass flywheel) 4. If I missed something I probably meant to. 01-25-2009 08:50 AM. Its like 2k+ for all the upgrades. I can't take off in second without stalling out or sliping the clutch (in which case I get a bad shudder because the Oct 3, 2007 · The regular Ford VSS has the same output and you could use it in place of the PSOM. I used the speedo cable that came with the ZF from the 88 F350 cab and chassis, I suspect it had smaller diameter tires on it. Jan 3, 2007 · 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to ZF swap - replace ECU? - I have converted my '91 F150 4. 9L) - e4od to zf5 swap info wanted - mey e4od blew ,bought a parts truck (f 350 4x4) with a new clutch and a bad motor. Aug 27, 2017 · I did a c6 to zf swap, never did a e4OD to zf swap. 9265 Views 26 Replies 14 Participants Last post by M. I don't know about the electrics (horn, turn signals, cruise), thoughthe books I have are showing different part numbers for the switch assembly (1980-'83 used one, 1984 had a one-off, '85-'86 used a third one, and '87-'91 used a fourth design; I don't know what the differences are between them). If yours is a 4wd, you can use LO range when you are in tough spots and need a lower gear. Yes it can be done and as mentioned you'll have to get the ZF from a diesel to make it work. 3L Power Stroke Diesel. Lc. syko Discussion starter 1994. 3 5 speed that had a 2 piece shaft. Mar 1, 2024 · E4OD to ZF542 Swap Question. 3 diesel engine (small block gas will not work, big block 460 gas will work with modification I'm not getting into here). I know that I will need to: Cut a hole in the floor for the shifter. Clutch, Transmission, Differential, Axle & Transfer Case - E4OD to ZF 5S-42 swap break down - I just performed a E4OD to ZF 5S-42 swap into my 1995 F250 5. Apr 5, 2024 · 02-01-2005 08:31 PM. 1994. Pretty much low (6) is lower than 1st (5), 1st (6) is higher than 1st (5) and so forth, they're staggered until 4th which is direct, and the OD is slightly higher. Jeep w things and stuff. Jan 2, 2010 · zf6 in a 97 obs? - Powerstroke Nation. 3 IDIT diesel with the ZF5 or ZF6 manual transmission and am currently gathering parts to do so but I am not entirely sure what all I will need, the guy at the junkyard that I use regularly wants to make me a Mar 1, 2012 · Received 1 Like on 1 Post. 1972 Chevy K10 350 4speed completely rebuilt. now 12v, Zf-6. He bought a '96 F-250 donor truck and we got started tearing it apart last weekend. 9 5. Specifically designed for 76-79 Ford trucks and Broncos. I recently bought my '97 F250 7. Jack working: Reply Like. 3 Diesel, was E4OD auto now ZF5 manual (See conversion notes) See also (ZF5 Wiring) My truck: 1990 Dodge D250 5. 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to ZF5 swap - I want to replace my E4OD in my 94 f350 ccdrw 7. 8. Reaction score. 3L Dodge Common Rail engine to ZF6 tranmis. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D Mar 27, 2009 · 1628 posts · Joined 2006. Tags. Some things are not explained. If I remember right, you will need the small 5-speed harness that goes down to the backup light switch. 5" RC Front Lift. 09:53 AM. Which I assume it's bassically a simple job since the zf5 came with our trucks. BELLHOUSING DOES NOT NEED CUT/NOTCHED FOR STARTER. Dec 24, 2023 · 1998 Chevy K3500 24valve Cummins with mechanical injection pump, RV275 injectors, HX35 turbo, and ZF6 6 speed manual transmission with NV271 transfer case. Bob, Jan 23, 2015. Unfortunately the truck wont start. had a driveshaft made for $500. 8 E4OD 4x4. The 6 requires either modifications to the trans tunnel and maybe firewall (the zf5 is a tight fit) or I believe a body lift. Mostly just information and pictures added. Just motor mounts Crossmember, driveshafts, and Apr 18, 2019 · E4OD to M5OD Swap & Parts List in a 93 Source: by Havack (Ben P) The M5OD is a simple swap for the E4OD that is behind a 5. Transmission. 3 PSD Extended Cab Long Bed truck after months of searching for a 7. 5" alum. need to either get the pcm reprogrammed or a chip that is burned for the manual or do both, that is what I did. 248 posts · Joined 2004. 4 style ZF6. I'd really like the OD for my '60 F100, but I don't want to spend the $$$ for the stand-alone controller for it. 1970 Chevy C60 school bus converted to motorhome with 12valve Cummins, 5 speed manual transmission, power steering and disk brakes. Final update to the list (hopefully!). All the required mounts and holes where there for cluth mounts, I needed the trans cross member and the carrier bearing mount bracket from the donor truck. May 25, 2014 · 2. 8 351 Windsor to a ZF-5 trans either the S5-42 or the S5-47 and I know everything bolts up and is straight forward as long as it’s pulled from a gas engine, and does the Aug 20, 2012 · 94 F150 E4OD to ZF42 trany swap. 5k miles stripped output splines and input of transfercase. It came out of a 1989 f150 with a 4. From what I've found searching here and google the bellhousing is different but can be drilled out to work. The project is about done with the trans in, driveshaft, crossmembers, steering column and pedals. 3, got all the parts sitting here. 3L Power Stroke Diesel - zf6 transmission - Ok so I have heard of people swapping their e4od transmission to a zf5. yes i have used the search feature and come up pretty short on info. Oct 30, 2013 · 410 posts · Joined 2010. If you have a 4x4 vehicle, you need a zf 5 from a 4x4 (that will have the proper output shaft for the transfer case). I have read up on this a lot, and I think I can fix it while leaving the e4od wiring installed. Now at 60mph I'm running 2100-2200rpm. Sep 12, 2011 · Pre-Power Stroke Diesel (7. For the best deal on 8 lug disc brakes click here--> www. ZF5 or ZF6 - Powerstroke Nation. thanks Nov 24, 2016 · 1978 - 1996 Big Bronco - E4OD to M5OD swap - I have an 89 Ford Bronco full size with an E4OD that has a btm floor shift. 08-20-2003. CSD DT360/DT466 Adapter Plate Kits. Plus 2 new holes in the frame on each side, but that was the worst part of the job. This ZF is a joke. 3 ,91 )from a c6 or e4od to a 5spd manual shift ?? I'm helping a buddy w his e150 swap from a 300/6 , 3spd to a 300 td mercedes w 4spd manual box frm a 240d. cab , tinted windows , pioneer super tuner 3 with infinity gold speakers , factory two stall spit cup holders, 7. Ya the ZF-6 has a lower 1st and reverse, which is nice but not really worth the extra work IMO. Sep 18, 2021 · There is a local rebuilder that has a good reputation. 491. Leaning towards ZF6 again. The thick cast adapter has to go, and you'll need to use a 13" pressure plate and clutch with correct zf6 splines mated to an IDI flywheel. When the engine was out I put baby swamps in, rebuilt turbo with a WW2, resurfaced and gasketed exhaust manifolds, added bellowed up pipes, resealed the Feb 17, 2014 · 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to ZF 5S-42 swap break down - I just performed a E4OD to ZF 5S-42 swap into my 1995 F250 5. Jul 20, 2012 · Here is a rough list of what you will need to do the swap. I have a 2002 f450 and my donor truck was a 2001 f550 4x4. A BTS E4OD will probably serve your needs though. 3. However, if not too difficult, I would prefer to swap the zf5 wiring into the truck with the other transmission parts. com is doing a very thorough thread of converting from an E4OD to a ZF5. Reply. Will need our oil filter relocation kit to clear starter on certain Feb 5, 2013 · 1994. Wish us luck guys and THANKS! 1994. Rebuilding the e4od is way easier than the swap. 3l bellhouseing. 9L. The good news is the indicator light plug is the same between both cases. PROP 65. ZF-5 Transmission The transmission can be from any 7. S. 3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. 00" mickey thompsons on 16. You will need to move the transfer case, though, as the E4OD and ZF are no the same length and you will need to get your drive shaft lengths adjusted to compensate for that. 1852 Views 1 Reply 2 Participants Last post by Mr. 1948 - 1956 F1, F100 & Larger F-Series Trucks - 90's 460/E4OD swap - I searched for the info I wanted without success. 1995 Ford Bronco Eddie Bauer 351W 2. Hi, I am new to powerstroke nation and I am having a serious problem I am hoping to get resolved. Everything is done and now it cranks but don't start. Feb 11, 2014 · 3. 3L F350 4dr Longbed w/E4OD is currently having issues with no power in reverse and will not shift past second going forward. to avoid confusion, my '97 has the square font end, and does not look Jul 1, 2013 · (3) Does anyone know how much shorter the zf5 is than the e4od, and how long the rear drive shaft will need to be lengthened? I have the front half of a drive shaft from a 1995 f250 2wd 7. Reviews. See picture below, and note, there are a few items missing from the picture: Rear drive shaft. Adapter Plate Cr to 7. Starting From $775. My truck is a 1997 f250hd powerstroke 4x4. Pre-Power Stroke Diesel (7. 3 idi e4od to zf6 swap - I’ve got a 92 f250 4x4 with a 7. Like your T-19 4-speed, the ZF-5 needs to be for a diesel engine, but it is a bolt-in option. /. 8L V8 Gasoline Engines - What other transmission will bolt up to the 7. Requires use of Destroked's crankshaft spacer. So I still have the pedal in place, I still have a master cylinder on the firewall. Add to Cart. will i have to change anything or is it as simple as just switching the transmissions. 0 fan, Diy 140v Idm, Isspro Ev gauges, on board air, 38 Gal rear tank, E-fuel, 6" lift on 35's 329000 miles Nov 16, 2017 · Transmission Impossible (E4OD to ZF 5 Speed Swap) BuckHammer. like a zf5,zf6 or possibly a e4od. 8 4x4 with an e4od and I want to swap a zf5 into it. Like. 4 of the 6 idi bolts will match, it's the top two that won't. When I did the ZF6 swap, I never found a input for the OBS t-case but lucked out on a NP271 still attached to a ZF6. 9L from E4OD trans to ZF 5-speed. e40d trans were terrible. L. Jan 16, 2014 · 1992 4door idi. I've been in the pocess of swapping my e4od out for a zf 5. The Centurion is on a 1989 F350 short bed. 3 diesel engine. And im no writer so if its confusing Aug 17, 2005 · 72Pstroke. #2 · Aug 17, 2005. 3L ZF6 Available for the 7. 0 housing w/ wwII, 6637, 4" exhaust, Diy intercooled, 6. 3 style ZF6, or 6. #9 · Mar 30, 2009. 3L Power Stroke Diesel - E4OD to ZF conversion - Ok, I have a 1997 F350 4x4 with the Powerstroke. They both have pros and cons. 3 C350. Install a clutch master cylinder on the cab. Jan 20, 2020 · Got the e4od to zf5 swap done. The hardest part is finding the tranny and the flywheel. I've got all the parts and a company lined up to re-flash my PCM. jima May 30, 2005 · The transfer case should bolt right up. #12 · Nov 6, 2013. 3 and lots of research. I'm going to go ahead and start this thread. Links to a swap are welcome as well, not trying to clutter the place up. Nov 18, 2010 · Tags. 4L ZF6 transmission. I'm trying to find a zf5 donor truck with a 4. 9L) - 7. 8, 5. May 11, 2009 · 13. 56 gears trac-loc f/r. 9 Cummins, Getrag 360 manual, Tweeked pump, straight pipes May 22, 2009 · automatic to manual 5spd van swap ??? Hi any body here ever converted a van (e350 , 7. This includes the pieces needed to convert your pedals to receive the hydraulic ZF5 master cylinder. I recently did an e40d to a zf5 swap. 3L Power Stroke Diesel - Transmission Impossible (E4OD to ZF 5 Speed Swap) - It's getting about time for me to buy a transmission, and I was wondering how much I should be paying for a used transmission or a rebuilt transmission. The transmission can be from any 7. Blitzkrieg Discussion Starter Nov 20, 2019 · 7. i went a got the trans this weekend, and the seller included the pedal assembly, clutch hydraulics, and even a std steering column. 8 is now 4. I have a while parts truck, but it's a single cab and the truck the ZF5 is going into is an extended cab. Nov 3, 2007 · How hard to make a E4OD to ZF-6? Thread starter nicksorenson; Start date Nov 2, 2007; Nov 2, 2007 Aug 17, 2022 · 1994. These have been used on earlier years with Jun 14, 2017 · 1994. The bronco was originally a manual but the previous dude turned it into an automatic. 92 and up zf can be set up for speedo cables. Sep 9, 2016 · 96 f250 e40d to zf5 swap. 92 on up uses a gear in the diff for the speedo. I have a 1990 F350 long bed donor. The truck is an early 99 crew cab long bed 4x4 dually 7. I'm estimating the e4od rebuild to cost $4500 and $2000 for the zf5 swap because that has a labor component. i was told the trans was out of an '89 f350 with a 460. Oct 1, 2017 · This is the most comprehensive write up regarding a zf6 swap that I have found. Cause I'm thinking of a swaping one in to late 80's or 90's f series if Ford ever puts together a crate engine with a stan Jan 20, 2020 · Hey all, Just started the E4OD to ZF5 swap and all I need is a rear driveline. I did swap out my harness with the 5 speed one to eliminate all the extra plugins the automatic one had. *Please allow 2-3 week lead time before this part ships. $ 85000. Is this simply a bad idea. You'll need to jumper the terminals associated with what WAS the neutral safety switch on the connector to the E4OD. May 25, 2007 · The swap was pretty easy except for two things: 1. Depending on the length of Zf vs. Oct 5, 2011 · The ZF-5 is an incredibly robust transmission that can handle a lot of power. Street Toy . Finally found the donor vehicle: 1991 Bronco with 5. Ford offered an option of a ZF-5 transmission for the 1987 6. In this article I will cover my 1997 F350 7. 3 idi and the e4od and I was told that I can do a zf6 swap and after doing some research online, other people have said the same thing. I'm looking at putting an E4OD into my '86 F250 4x4 in place of the C6. Fortunately South Bend only makes 13" clutches for the zf5 or Nov 24, 2017 · Parts needed for a small block ford E4OD to ZF 5 conversion. So I have completed a E4OD automatic to a ZF42 5 speed manual transmission swap. For the wiring, I had a donor also, and found there is a plug underneath the brake booster that goes to the transmission and transfer case. 5-97 OBS F250/F350 7. I just went through the same swap but used a ZF 5speed. I am wanting to get rid of the E4OD and replace it with a ZF 5 Speed. 245. Do I need to change out the ECU? Aug 26, 2017 · When Ford changed from the OBS to the Superduty the E4OD was scheduled for some upgrades. A buddy of mine dropped a 12v cummins from an early 90's Dodge 4X4 into his '72 F-250 4X4. a new zf will cost more than it would to fix the e4od. 5 - 1997 7. 1400 - New Reman man trans. Oct 8, 2018 · If you have the 4:11 rear-end then the 3:55 is a bolt-in option. I was posting this to ask what all I would need to do the swap or if it Jul 15, 2011 · Auto (e4od) to SD manual (zf6) build thread. Jul 27, 2005 · There is no "adaptor" the ****ing tranny mounts to the crossmember NOT the Tcase. im pretty sure the bolt pattern is the same. Feb 9, 2010 · my total swap cost was probaly 2450 if i would have bought the reman trans instead of my junk yard trans which ruined itsself and transfer case. 500 - 4407 TCase to replace the stripped. but if you want to go with the zf you have to lose about 8 inches from your front drive shaft and extend your rear 8 inches due to the fact that the zf is about 8 inches shorter, and a Starting From $455. used the old single piece flywheel. Dec 13, 2012 · Likes: 0. 2) Backup light contacts, wires P/O and BK/Pk on TRS plug pins 6 and 7 (now made by ZF-5 mounted switch). You'll need to cut out the trans hump in the floor, make, or buy a adapter plate, fab a lil on the trans crossmember, and deal with lengthening . Feb 16, 2012 · E4OD to ZF5 wiring. There seems to be plenty 87-93 donor trucks available. Adapter Plate for Cummins 12 valve or 24 valve to Ford 6. 3L Power Stroke Diesel - ZF6 trans swap - looking to eventually do a ZF6 swap into my truck, aswell as upgrade the ring and pinion gears for a little better highway driving. Hello, I'm putting a ZF542 into a 7. Body was clean, showed some evidence of abuse. I can find all the parts at p&p ,a 5spd is about 100$ there are lots of manual shift 300/6 vans in the Dec 28, 2021 · Full zf6 swap write up. The swap went about as well as you could expect, but I am unsure of how to hook in a neutral safety switch (for starting and cruise control) and reverse lights. com. I know it has been done, I just can't seem to find it. Simply weld on the included bracket to your pedal bracket, then the arm to your clutch pedal using our included instructions sheet and your set. the flywheel wont swap over, the cranks are very different IIRC. Guy said other than it needing a new frame, it was a fine truck. need to switch out the pedal box for one with the clutch pedal assembly (only 92-97 will fit other years will not) 5. Feb 26, 2012 · Pre-Power Stroke Diesel (7. Take note, in addition to the gas and diesel versions, the ZF-5 came in 2-wheel and 4-wheel versions. 1997, 5sp, 73, 97, automatic, conversion, e40d, e4od, f250, f350, ford, handle, power, speed, zf. My last issue to resolve before I start is to figure out the wiring changes. I have been planning to swap my L99 7. Mar 15, 2012 · Swap complete. Pivot ball. I am having trouble getting the truck to start with what I have Apr 21, 2008 · 1999 F250 CC SB 4x4 Zf6 swap Kentucky clutch ceramic DD, php hydra, 3" all suspension lift on 37s, CNC Fab 4 line feed, Dieselsite 66mm wicked wheel. Yeah cause a good E4OD Rebuild is super cheap. $795. The zf is a 1992. I'm very seriously thinking about swapping in my E4OD from my 350. I used to be right around 2100rpm at 70mph. Pedal assembly and hydraulics from your truck will work just fine. I have been wanting to do this for years. now i have aquired a zf6 trans, clutch and flywheel assembly, transfer case, front driveshaft and t-case shifter linkage for $650 out of a wrecked truck. Description. Having towed plenty with all three, including the E4OD, the ZF6 wins hands down. My problem is locating the bushing kit for the clutch/brake assembly. Required a but of fabracation, but nothing too heavy. Mark. 3L Power Stroke Diesel - Need help E4OD to ZF5 swap, pcm and wiring - I just swapped a 97 CA emissions engine and ZF5 into my 96 federal E4OD truck. I was considering simply taking a m5od from a junkyard f-150. thought id share my experience to help others wanting to perform this swap. 3 IDIT, F450 ZF5. There's the 42 and the 47 versions. Hello, Finally have my truck the way I want it (for now). ZF-5 Transmission. The pros seem to be pretty good and the swap doesn’t seem to difficult. Aug 10, 2013 · Mar 14, 2011. looking for helpful info and links . L. Jan 22, 2024 · 1994. coleman1. 94 E4OD to M5OD Swap? Hey Everyone, I have a 94 F-150 5. Jun 24, 2004 · The columns will physically swap with no problem. Had never driven one with a manual until recently and experienced the boost…. ALL AOD/E40d>ZF/M5od share the same 6 bolt pattern off the tranny, the BW1356 he currently has now will be fine. Dec 17, 2014 · There's no nEUtral safety switch in a manual. I don't think it would be an harder putting a Zf-6 in a first gen than a normal motor or trans swap My stuper duty was gas, automatic. Someone over on FullSizeBronco. 9 and the later 7. All standard trans parts are from a 1995 f250 powerstroke. I did my research on the forum and know about the parts required to accomplish this goal of mine but I still have a few questions. 1) The starting system contacts, wires R/LB and W/Pk on TRS plug pins 5 and 8 (To be jumpered together for ZF-5). 6 days ago · 7. the clutch disc and pressure plate may be used. Everybody who was swapping a 460 zf into a diesel already had a zf in there diesel. Oct 27, 2014 · The ZF6 NP271/273 has a different input than the ZF5/E4OD/4R100 t-case uses. more power, towing strength, mileage and no electronic trans problems. JBG 3" Rear Springs. 3 E4OD(automatic) to ZF5(manual) conversion 94. Early '95 and previous will be a "5S-42" model. 600 - 86 F-450 man trans that after 5. My auto trans is going bad and I was thinking of converting it to the M5OD 5 speed manual. 3L Power Stroke Diesel - Another E4OD to ZF5 swap thread - Hey guys. 3 factory turbo , removed e4od & added zf 5 speed , e4od makes a great paper weight , 4" suspension lift , skyjacker hydro shocks , dana 60 straight front axil ( finally ) , 3"downpipe 4"exhaust kit , 36" x 14. The pedal box has a CLUTCH safety switch. 1,966. 3L PowerStroke: Date Added: 1/10/2013 Updated: 20130614024144 Posted by: Patrick Author/Source: Patrick Viewed: 8862 times. So unfortunately neither of the rear driveline I have will work. the e4od is the strongest auto for a ford. 07-20-2017 08:50 AM. I plan to hit a few junkyards after work here in the next couple days to find the proper driveline. 8 that is a 4x4. , Jan 25, 2010. The E4OD 4X4 mount does not directaly work for this combination and niether does the 5 speed 2WD one. lugnut4x4. I have only done E4od/ AOD swaps so I have no Idea. Jun 20, 2012 · i am replacing the e4od auto in my '97 f-super duty (460 gas) with a ZF5 std trans. 3L / 6. I bought it for $500 and drove it 45 minutes home. e4od swap in a 92 with idi 7. 3l - The other day i was thinking what other trans will fit 7. 9 with 5-speed. I had to use parts from both to make up my 5 speed 4X4 mount. Sep 13, 2006 · I just ZFed my 94, hopefully your parts truck is of the same generation 87-91 or 92-96 as your Bronco then all the parts will swap over. Late 95 to 97 will be a "5S-47" model. Oct 18, 2020 · 1978 - 1996 Big Bronco - 1995 bronco obd 1 E4OD to ZF-5 manual swap - I’m curious about swapping the E4OD trans on my 1995 obd1bronco xlt with the 5. 9. Feb 17, 2014 · 07:35 AM. Received 0 Likes on 0 Posts. Feb 17, 2011 · Hi guys i have a question my E4OD took a crap yesterday and a buddy has a 91 F250 4x4 with the ZF 5 can i put the 5 speed in my bronco maybe the axles later but for now to get my truck back fast and cheap will it work and has anyone else done the swap and how did it go i plan on getting the whole truck so i hope parts wont be an issue the F250 Stock turbo, basic bolt ons. Sep 1, 2011 · Engine and Drivetrain Items 1994. What started out as a 1990 Supercab 4X4 shortbed w/ E4OD and 5. what are some things to look out for when doing these types of upgrades? any help is appreciated Aug 12, 2005 · 3648 posts · Joined 2003. The donor sat in a field for at least 11 years rusting away. Feb 5, 2016 · 1987 - 1996 F150 & Larger F-Series Trucks - Entertaining 1995 F350 E4OD to ZF5 swap - My 1995 7. 5 speed to 6 speed swap into a 97? - Powerstroke Nation. Feb 10, 2022 · First post, I have a 1997 F250HD 5. Sep 12, 2009 · Likes: 0. love it. zf 5 speed conversion - FSB Forums May 27, 2014 · 1994. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D Oct 2, 2011 · 1987 - 1996 F150 & Larger F-Series Trucks - Swap M5OD Mazda to ZF 5 speed in a f150 is it a direct bolt up - i have a 302 4x4 f150 with the mazda m5od trans and i want to put the heavy zf 5 speed trans in the truck. Dec 14, 2008 · 94 f-250 xlt 4x4 reg. I will attempt to give you a guide for the ‘92-‘96 year group. . Feb 10, 2007 · I think my speedo is off about 6 mph since the ZF swap. 2. - So I picked up a complete C6 swap for my truck today for cheap. I'm doing an auto to manual swap for a friend of mine. Sorry for the length of this I thought id break it down. 1987 - 1996 F150 & Larger F-Series Trucks - E4OD to C6 swap underway. Jul 13, 2015 · commiefornia. 3's. Posts. I have several questions. 10:49 PM. Both are 4x4. The zf-6 and zf-5 have the same over-all ratio (1st to OD). 2003 F350 SRW Crew Cab 6 liter PSD, Torqushift Transmission, 4x4, 606,000 kms. . Nov 30, 2016 · E4od to zf 5 speed swap wiring problems. Jun 17, 2018 · About 3-4 years ago, I saw a listing for a 'for parts' 1996 F150 with the 5. 3 Powerstroke E4OD auto transmission to ZF5 manual swap. Mainly those upgrades were to hold more torque, but there were some other changes, like adding speed sensors and changing the name to 4R100. Nov 5, 2012 · Jack 97 F250 Xlt, built E4od, D60 swap, Baby swamps, tunes by Dp 1. 8L 2wd. But I never did swap out my PCM (powertrain control module) Since i've been driving it i'll get a check engine light come on 1994. This harness also contains the jumper for the neutral safety switch. it is roughly 3-4 inches longer than the front half of the drive shaft in my ccsb. 17" M/T Classic III's and 285/70/17 Toyo Open Country A/T II, 4. 00. The only item added is the lower transmission bolt on dust cover. Aug 30, 2009 · getting ready to pull the ZF out of the doner truck and stick it in my bronc any suggestions welcome. put in a zf. I just swapped my r4100 for a zf6, the swap went very well. The computer you can get reflashed or pick one up from a junkyard. (Multiply the number by 10 to get how much torque it's designed to handle). Less than 500$ in the whole swap. And, the zf-6 has a gear between the 1 and 2 of the zf-5. Former Ford Automatic Transmission Engineer. So I just swapped out my e4od transmission for a zf5 in my 1997 F250 obs. 0L/6. Nov 18, 2012 · A ZF6 is a big improvement over the ZF5, the ZF5 is ok with stock-ish size tires and correct gearing for what you are towing. I used the transmission and transmission wiring harness out of a 93 f-250 7. hi guys i have a 96 obs f-350 with a absolutly fried e4od im amazed the thing still moves. I am at the cross roads of either an E4OD rebuild (which would likely make it another 100k miles) Sep 10, 2012 · There are three sets of contacts in the TRS and its plug. Oct 22, 2014 · E4od to zf6. 0 5. your driveshafts should bolt right up as well. Got the tranny/torque converter, wiring harness, computer, kickdown cable, shifter linkage and a driveshaft that i need to shorten. The transmission must be from a 4x4 truck if your vehicle is a 4x4. C6 ---> E4OD (Swap Questions) I've been searching for a swap thread, but so far I've only found auto to manual swaps. 3 idi and I have a 1996 f-250 powerstroke. Install a 3 pedal setup in the cab. just looking for tips and tricks used by others Jan 22, 2010 · E4OD to 6-speed swap. 08:29 AM. Dec 10, 2007 · Just did this swap. 0 or 4. Location. 3L Power Stroke Diesel - E4OD to ZF5 swap issues - Hello, I am in the process of swapping my 1996 f350 from the E4OD to a ZF5. 0 and 5-speed for $700. Nov 12, 2020 · Alright my e4od is pretty toast and instead of dumping money into just for it to be an automatic I’m considering a manual swap. I got the assembly out well enough, but it's Feb 5, 2013 · Auto trans harness. #5 · Aug 15, 2005. 3L Power Stroke Diesel - E4OD to ZF5 - In Process - I'm new to FTE, and I'm a new Ford Truck owner. Nelson BC Canada. im using the driveshafts from a 89 F350 CC LB 460 E4OD in my 87 CC LB w/ 94 7. The mechanical aspect of it, that is. 3 with a 4r100 and electric transfer case. C. After hours of searching through hundreds of half informed threads I’m Going for the most in depth and thorough zf6 swap walk through in the world. the plan is to swap this into my truck in place of the Apr 2, 2014 · I'm swapping the E4OD in my 97 PSD for a ZF6 out of a 00 SD. ph dy ff oo qf tw il hj hl wb