Mercury outboard stuck in gear. Try giving the key a little nudge back to run.

Mercury outboard stuck in gear shidt shaft must be in a straight line. When I want to tilt it back down, I again lift on May 13, 2013 · Re: Help, Mercury 9. Jun 28, 2007 · "I've just successfully ch "I've just successfully changed the impeller on my 75hp mariner, but when we have reassembled everything, we have no reverse and the engine is "clutched" when its in neutral. Same year 15 hp Mercury. The gear lever shaft refuses to move. should I do this under load and should I use a tach I know some times the tach in the boat is not very Aug 21, 2010 · Re: 1995 120 hp Force by Mercury Marine - impeller change now stuck in forward I had the same issue when i changed my water pump. If it is, your problem is probably in the lower unit. Sep 8, 2014 · I have a 80-81 90 hp 6 cyl that appears to be stuck in forward. gear selection cable was chafed and stuck in forward gear. May 23, 2020 · OK, I thought I was out of the woods but not yet. However, understanding the mechanical aspects and following a step-by-step approach to diagnose and fix the problem can prevent potential damage and keep your motor running smoothly. While shifting turn the prop shaft so the clutch and gears don't high center on the ears of the gears. I've read through the posts on here and it seems asthough we have the gear spline in the Jul 8, 2021 · I then took a closer look at the gear and linkage mech and notice that the two are getting stuck and or disconnecting altogether. This prevents the propeller from spinning freely. Motor will pull start in supposed neutral position however motor is actually in forward gear. (R) Oct 28, 2009 · Mercury outboard manuals Nissan outboard manuals Suzuki outboard manuals Tohatsu outboard manuals 1989 60hp evenrude stuck in reverse "Check that the gear arm Aug 1, 2008 · Yup, that was it. Can someone shed some light to why Jul 13, 2020 · I tried shifting but it stays in forward. 1 in post #6 diagram) snapped off after a couple of years. I also had another gear change issue that might be of interest. On the end of the shaft, under the carb is a gear that is at right angle to another gear the shift shaft goes into. I hop May 3, 2021 · Shift into full fwd gear from the control box. Maybe this will help someone else. Also make sure that your shift handle on the motor matches the gear that the lower unit is in. It started right up. After the winter season, the gear lever won't move into forward. I removed the gear housing. i replaced gear throttle cable and now engine wont start. Jun 25, 2008 · "Just got the boat out for &#3 "Just got the boat out for '08 and runs good. Now it won't pull start. Apr 7, 2018 · we've got an issue with one engine not shifting into gear after winter storage. <br /><br />Another problem I have now is that I cannot undo the Nut assembly hold the output shaft into the lower unit case, to remove the gear Jun 14, 2010 · Re: Mercury 9. The actuator just another name for a shift switch its got 2 wires all it does is send a message to the ECU open or closed circuit you can simply test it with a meter . It worked for 6 or 7 starts if I remembered to shut down in Neutral. Has run fine until about four weeks ago. Thanks Sep 17, 2009 · Re: Mercury 75 HP slipping in gear When the engine is running the pinion gear is turning the forward and reverse gear at the same time. It runs great at low, mid and high speeds. The grinding noise was the starter. I dont have the shift rod in the correct place. After some trouble shooting, I disconnected the shift cable and it moves freely, so it’s not the cable. Dec 24, 2015 · In particular, this outboard won't go into reverse and after adjusting the gear selection cables without success, it turns out that the dog clutch is worn and needs machining. Jan 31, 2011 · Re: 1969 merc 650 stuck in forward gear Trying to shift into reverse without turning the propshaft won't work! Turn the shift shaft CCW until it is in Neutral make sure the control box is in neutral then carefully attach lower unit ,this way you know the cam is in the right position. Took the lower unit off last season to replace the the seals and impeller. But if it malfunctions you can't move your boat anymore. The gear lever (Part. i think neutral safety switch is damaged as well. What would be the correct postion for the shift cam to be in. It Needed a water Pump as it's previous Owner told me. When lower unit is removed all works properly and turns with no issue. Mar 28, 2010 · At home I put engine in a water tank and took cover off. Last weekend I kicked the boat into reverse from forward and then back to forward somewhat abruptly to avoid running something over. Aug 18, 2020 · Hi All, I have a Quintrex Caprice with a 60hp Mercury (2-Stroke). All good. Out fishing, cranked up to move to another spot. It occurs when the gear shift lever is difficult to move, making it hard to shift gears. The gears float on the prop shaft, only the clutch is splined. Of course I have not been able to replicate the weak starting sound at home. If you are stuck in forward you are looking at either a broken shift cable, a broken remote control, or some part of the shift linkage on the outboard Apr 26, 2021 · Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC. Oct 20, 2021 · I bought a new Z20 in June with the new 250 Merc 4 stroke motor. I Bought a Mercury 7. Not even a sputter!! The problem that I am having is that it stalls when you put it in gear. Jul 19, 2017 · My friends help me remove drain plugs that have probably never been removed. Scott Jul 3, 2014 · Mercury Mariner Outboard Forum . what did I do and how do u put it on back to neutral. I was careful to keep the shaft in place when I removed the bushing, made sure it didn't move clockwise or counterclockwise. Oct 19, 2013 · We have two identical boats, one with Mercury 200 HP with a 1. It must be in neutral. Any ideas? Motor is sitting on engine stand and is not hooked up on boat. Feb 1, 2009 · Mercury outboard motors Nissan outboard motors Suzuki outboard motors Tohatsu Grinding when putting 2005150 hp mercury in gear. " Jul 20, 2015 · The throttle control moved the cables and slid into forward, reverse, and neutral gears easily. Jul 6, 2009 · Re: 1998 90 HP Force stuck in forward gear Disconnect the shift rod at the forward section of the bottom leg. Sep 21, 2008 · Hi Dalyan, This would indicate that the throttle cable is fine but there is an issue with the gear side of things, I would guess that the cable has siezed, also just as a thought try turning the prop manually while trying to put the gear in neutral, the reason for this is that there is no clutch in the gearbox and if the teeth on the gears are trying to mesh on one another instead of between Aug 27, 2013 · I have a 2004 Dauntless with a 2004 Mercury 225XL EFI outboard motor. We pulled the lower unit to change the impeller. Mar 13, 2009 · Re: impeller change-stuck in gear Did you change the oil also? Did you take out the Philips screw in the lower gear case? when you have the lower unit off can you shift with the rod by hand? I Dont understand exactly what is wrong but sounds like somethings out of line. " Also, on page 52 of said manual it states "Do not shift outboard into reverse when the engine is not running. Any suggestions? Sep 24, 2009 · Re: 91 Mercury 150 XR4 lower unit stuck in forward gear The shift cam is probably turned wrong in the lower unit. To start off last fall my motor, while warming up at the dock, kicked into reverse by itself nearly throwing me off the bow. Apr 29, 2019 · Good day fellow forum members looking for a little help and things to look at. I disconnected the shift and throttle cables and it still is stuck in gear. I dropped The Lower drive and Installed a Water Pump. Milky gear oil does indicate water intrusion. The problem occured after I removed the lower unit to replace the water pump. What you would need to do is to drop the lower unit again. I've taken the powerhead off to access the gear lever. The gearbox, or reversing gear of a boat is usually a very reliable bit of kit. When I push up or down on the shaft, it clicks a little like it wants to engage but the handle doesn't have the same effect. Checked all the linkages and they seem to be solid. Oct 20, 2024 · 2019 Mercury Outboard stuck in reverse. The shift shaft spins somewhat freely and I can feel it click (pop) into gear when turning clockwise. Any ideas please? Oct 18, 2021 · I took my boat out of the lake last week. So I pulled out the gear box, and re-connected the shift link, and re-installed the gear box. It Pumps fine and but will Not come out May 23, 2014 · I have a 1980s 50 HP Mercury Outboard motor that is stuck in forward gear - Answered by a verified Marine Mechanic I have a 1980s 50 HP Mercury Outboard motor Apr 27, 2014 · I just had service done on my 1998 twin Mercury 225 EFI's and had new water pump kits, seals and lube on lower units. We've tried installing it with the lower unit and shifter handle in neutral and If you look under the carb there is a square shaft. Tied up at the dock to load. Oct 8, 2013 · the in throttle handle gear shift recently got stuck. Thread starter raybsr; Start date Jul 12, 2024 · Mercury outboard manuals Nissan outboard manuals Suzuki outboard manuals Tohatsu outboard 2006 70hp 2 stroke stuck in gear. Jul 14, 2013 · I recently changed the water pump on my 1978 M1150 Mercury Outboard and when restarting the engine found I was always in gear. The shaft goes up and down but the prop is in gear all the time and doesn't turn freely in neutral. I took it out and 15mins after driving around, it's like it just jumped out of gear and got stuck in neutral. We had to tap on it with a small hammer to get it to release. I've searched May 14, 2022 · Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC. Everything worked perfect, then had to replace impeller. After removing lower unit to replace the impeller I've put it all back together but now it's been stuck in forward gear and doesn't shift to neutral. Don't do it, though, it'll wreck the water pump. When I put her in gear she might rev a quarter of what it revs when in neutral. I have lost reverse twice. 2004. Sometimes I am successful, and sometimes I am not. I changed the gear oil and there was some metal on the drain screws magnet. One or both of the two gears may be stripped or the center splines of the lower gear are stripped. The oil was very smelly and decomposing. The drive shaft was completely stuck. The handle has the reverse forward gear integrated on this particular 9. Engines starts in neutral fine. Jul 21, 2010 · Mercury & Mariner Outboards . Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor Jul 9, 2021 · Hi Folks, I hope someone can help please. I have checked all May 18, 2021 · Learn More About Your Boats Systems By Joining The Born Again Boating Academy! https://www. Aug 26, 2013 · Re: alpha one gen 1 outdrive not shifting stuck in forward gear OK, turn the prop counterclockwise, if it locks and the control moves freely back and forth then you are in forward and you have lost the stainless steel washer from the lower shift shaft and the the intermediate shift shaft has dropped down and is not linked to the upper shift shaft (drop the lower and replace the washer). Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor 2005 optimax 115 with 25" 2005 optimax 115 with 25" shaft. ) you are almost always going to have some water intrusion. I wanted to be able to lift the engine out of the bath after testing it. Easy enough to fix but a bit annoying when it wouldn't go into gear. The unit has not run for about 5 yrs. We Jul 11, 2010 · Damoses, there should have been 2 long shafts that go down into the lower unit. 3 mercury to replace the impeller which doesn't seem to have fixed the problem of no water coming out of the tell tale. Suspect trouble is in lower unit, not the shifter anyway. 8 H. Have been looking on line for a Boat stuck in forward gear I have a 95’ merc 90hp on a 1995 ranger Cherokee 207. The gear lever had become frozen due to salt corrosion o Your question was - my 2000 mercury 175 efi outboard is stuck in forward position cant get into neutral, when i tried to start it the prop turns? Answer - I would be happy to help you with that. Aug 5, 2004 · Re: Mercury 4hp - stuck in gear Ok if no one has no drawings or a copy of a picture of the lower unit drive assembly. When I put my outdrive back on and started it back up, it is in gear and it wont go out of gear. Now it won’t shift out of gear. forward or reverse. Apr 25, 2023 · In this article, we will discuss some common mercury outboard shifting problems, their causes, and solutions. I pushed it kind of hard to get in reverse and then it wouldn't go into any gear. Started it up today and it does not shift into forward or reverse. Wondering if anyone had any suggestions as to what to check first? Thanks. See full list on kayakpaddling. It is always going forward. The gear lever on the side of the engine seems stuck despite having removed the cables and trying to move it manually. Serial # 6517870. Lower unit is a SEI replacement with approx 200 hours. Still consider myself a "Marine Apprentice" after 47 years (learn something new every day). 1984 4cyl 75hp idling Adjust each screw for smoothest operation, idling in gear, fully warmed motor, in the water. Oct 10, 2022 · 25 hp mercury 2 stroke. It is in this condition currently . 9 HP outboard with manual tilt. <br /><br />Could anyone explain how the clutch works, because everything looks and works OK with the rod going into the lower unit. I suspect it's only moving the proper amount in one direction. 5- 4 stroke outboard (same as Tohatsu), bought new in Sept 2010. The way the transmissiin works is vary basic and consists of a clutch dog that moves back and forth on the prop shaft and engages either the forward or reverse gear. Rotate lower shift shaft fully clockwise , should be in a straight line with prop locked CCW. Problem #1: Stiff Shifting. Was no metal in gear lube. Shouldn't turn the other way unless the engine also turns. But if you live in a 4 season location (Canada, Northern U. The motor is stuck in Neutral but the handle points to Reverse and I can't move the handle that shifts and/or speeds it up or down. Ratchetting when you turn it foward is normal. Jun 15, 2013 · 1999 150 XR6 Stuck in forawrd gear. What could the problem be Jul 20, 2006 · "Hi ! My 15hp tiller outboard "Hi ! My 15hp tiller outboard has been stored for 7 years. Unit is stuck in gear. I changed the engine in my wifes boat. Do I have to get a new Jul 4, 2019 · Had a similar problem. putting it back into neutral or reverse made no difference. Matt Basically what the problem is, is the gear position of the lower unit is not matching the gear position of the shift linkage on the outboard. Would still start in forwards gear if it was set to neutral on the motor. And do not shift into reverse unless the engine is running. While in this I have a Mercury Optimax 150HP XR6 around the 200 era. Jan 25, 2013 · I just took the lower unit off my 3. said it should idle around 1250 when he replaced the lower end sounds kind of high to me. Thread starter Caztastic1; Start date May 21, 2010 · I put a 1993 90hp Evinrude VRO on my boat. I researched a bit more and read about turning the shift shaft while possibly moving the prop to cycle through the 3 gears, then once it was in a known gear reinstall with shifter on correct gear. going to have to drop the lower unit again & change their positions so that they line up in the correct gear. 1/4 of the year the gearcase gets baked in the hot sun (which causes everything to expand - at different rates) and then all winter its subjected to negative temps, contracting Apr 17, 2011 · Re: merc 150 grinds when putting in gear It does idle a little high the boat mech. I fished all day no problems. 87 gear ratio with 28 pitch prop runs on GPS 72 MPH @ 5,400 RPM Next boat Mercury 150 HP / 1. As a test, I turned the flywheel clockwise, and I found that the propeller rotates forward only - even when the shift level is in reverse. I think last fall when I got the new engine running, in installing the drive, the two brass shifter dogs were actually bound up atop one another and I Customer: i have mercury 115 hp outboard. So I took it to the shop and supposedly they fixed it by replacing a cable and bending a rod or something like that. I serviced it yesterday, gear oil change, impeller change, new plugs and new filter but when tested it is constantly in forward gear May 10, 2010 · I have a 40hp Mercury that will not go into reverse gear. Neutral in the low Jul 7, 2021 · A simple fix for me but I show how I figured out the bottom end was good and the issue was in the shift linkage. Is this a Sep 5, 2010 · I just got done replacing my 1984 mercruiser 260 with a early 1990 mercruiser 350ci. Once you find Feb 29, 2012 · I have a 2000 model 25 mercury that when it was about a year old got to where it would not go into any gear. outboard parts Mariner outboard parts Mercury outboard parts Suzuki outboard Trying to replace 2 stroke chrsler/force 150hp outboard with a 4 stroke mercury outboard. [/h] I've seen similar posts with people recommending to force the lower unit gear shift because it is stuck in "no mans land" and this didn't work for me. No problems with cable. S. All was ok before storage. You can't really do any harm by starting the engine. The problem is it will not go into forward or reverse. bornagainboating. This is one way of doing this job. Finally got motor running nicely - very responsive too. Mounted through a casting in the block assembly & passes under the front (carburetor) of the motor in the lower cowl, ending @ the shift shaft in your pic. 8 HP 2 stroke Outboard from Craigslist. Block of wood got stuck while changing props. Prop clicks forward and doesnt move backward and even when I put the shifter in reverse using the throttle, it accelerates the in forward gear. when the boat was out of the water, the prob would spin freely whether it was in gear or not. I cannot turn the prop counter clockwise. The motor is a 1979 merc 140 that grinds the gears when shifting forward and reverse with the engine running like a car when the clutch isn't pushed in properly, shifts ok when the engine off. 2) My new battery went dead even after running the motor for 10 minutes Sep 25, 2006 · "I have a 235 evinrude on a bullet 1600, which I only bought 2days ago. Control box, cables and cable connection to motor are ok. net Jun 11, 2023 · A Mercury outboard motor getting stuck in gear after an impeller change might cause distress to many boaters. Jul 3, 2019 · Now you need to find, what my parts manual confusingly calls, the "horizontal shift shaft. This comes from the shift handle. 9 wont shift into forward gear Without starting the motor, observe the linkage rod from the housing to the lower unit by shifting F and R and check to see it's moving in both directions the same amount. It was working perfectly fine the day before on the water but when morning came I found out it wouldn't start because the starter is stuck in the flywheel. May 20, 2011 · 1988 Mercury 75 HP stuck in forward gear Jump to Latest 14K views 6 replies 4 participants last post by gbearden May 21, 2011 Oct 22, 2008 · Re: Very hard shift to F and R - Mercury Outboard try unhooking the cable and shift it by hand see if it moves easily,, then try the controls and see if it still binds up unhooked,, that tells you if the cable is the problem Aug 14, 2008 · Re: Mercury 150hp Outboard (79?) will not go in gear/engage? That sounds like it's in forward gear. is there a part or Jul 25, 2016 · I have a 2003 Mercury Optimax DFI 135hp outboard on my pontoon boat. It bubbled really good in my test barrel when I did that and when I started it up it starting peeing right away. Theys 2 nuts on the shift shaft under the bottom carb,see if the paint is off of them like someones been messing with them lately. Aug 16, 2015 · I have a mercury 115hp and recently while using it the gears stuck in forward. Paul, please help me understand what you mean by using a rubber strap - I can not decode where or how this works. Since then I could get one shift from neutral and whatever gear I put it in, it would get stuck in that gear. 42 years experience, Certified Master Technician, All Major Outboards, Sterndrives, Hi-Performance Jan 14, 2014 · Hi. However, I cannot find a position for the gear that allows it to turn freely in both directions (neutral). H. It was real fiddley work trying to get it lined up and stuck back in. Feb 13, 2012 · last night and tried to get it into neutral and reverse, but it was stuck in forward. Yesterday, the throttle only button stuck in, thus the motor wouldn't go into gear. I know what caused mine. How can I fix it? How avoid same problem in future? Oct 17, 2015 · H folks, I have (had) a reliable 1999 40hp Yam 2 stroke with little hours. Prop can be turned freely by hand. I will confess how it happened Jul 14, 2022 · Sometimes if the splines that go into the power head on an outboard aren't greased or maintained it can cause the drive shaft to become stuck in the power he Apr 12, 2021 · After changing the water pump I have found that my motor doesn't engage the tilt-lock in reverse, or in any gear for that matter. It is stuck. model# 837-2756,have not cranked motor yet gear lever seems to be stuck will not shift in forward or reverse, could it be that it will only shift when running. Got the engine running fine, but, now the lower unit is in drive no matter the shifter position. The previous owner says he used the motor last June 2011, all was ok then, it has been left in forward gear since then. Problems on my 1978 800 80hp Mercury outboard: 1) After working hard at the control replacement, I was able to take my boat out to the Delta. Was working great until I went to load and had no neutral or reverse gears. I had some issues with putting it back on but once i succeeded, it is now stuck in gear. Jul 10, 2011 · I tend to take a slightly different approach. It’s simple you didn’t put it in Neutral before dropping the lower. help I created this video to show what my thought process is when tackling problems I want to fix myself. apparently the shift cable & pin are not alligned in the same gear. The reverse gear mechanism was not engaged because I had taken the cross bar out, because I haventaclue. Engine shifts forward and reverse but either way only throttles reverse? Pulled lower unit to check shift splines all good. Fogged cylinders before storage. The shift shaft in the gear housing rotates approximately 180 degrees, but regardless of position, the propeller only rotates clockwise when I rotate the driveshaft (clockwise). I had it in neutral when i took it off. " Connected to all your throttle/shift apparatus on the starboard (right) side of your outboard. Lower gear case is very simple. Only 3 summers. 3hp Mariner failing due to slippage on the connecting clamp. com/Get Your Born Again Boating Clothing! https:/ This is the 1st in a series of 3 movies showing how I changed the gear (shift) lever in my outboard. . Customer: Pulled lower unit off to replace impeller and it is stuck in forward gear can’t get neutral or reverse by twisting gear shift lever. Apr 6, 2009 #2 Re: Motor won't go in gear after replacing water pump Jun 27, 2009 · I believe this info probably came from the Mercury Owners Manual, mine states on page 34 under the instructions for trailering "Shift the outboard into forward gear. Feels pistons are not moved by doing so. After poking around a Jun 27, 2020 · My outboard motor is stuck in forward/ reverse. Jul 8, 2002 · " I have a 1978 Mercury inline " I have a 1978 Mercury inline 6 , 90 hp that is stuck in forward gear. I pulled the lower unit off and found that the cam does not seem to be in the right Aug 8, 2016 · I have been trying to isolate an in gear idle stall on my 2005 Mercury 115 2 stroke outboard, the carbs and fuel pump were rebuilt and compression checked at 135 per cylinder by a boat shop but I still have an occassional stall when I put my motor into gear. I made it back to Apr 6, 2009 · 1986 Johnson 50 hp outboard J50Belcde On a 21 ft Landau Pontoon Boat . 9HP, 4-stroke model from Mercury. The end of the tiller rod was just pressed into a piece of plastic and was slipping. It makes a small click. Last autumn (2011) the gear lever became very stiff. Mar 23, 2012 · Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC. Apr 22, 2014 · I've had the problem of gear change on 3. Now, it snaps into gear after starting the boat. Got out on the water and after a while had a couple clunks in the back on my starbord engine, then finally saw it was stuck in forward gear, and not responding to A buddy and I got a Mercury 9. The other is the shift linkage. It had been kind of hard to put in reverse. The one is the drive shaft and this is where you installed the impeller. I have a 1980 Mercury 150 that runs great. Messages 676. I ran it for a bit - in gear and out of gear. And when I start the boat it starts in forward with the prop spinning instead of in neutral. Sep 13, 2023 · We’ll delve into the common symptoms of shifting problems in Mercury outboard motors, guide you through the diagnostic process, and provide practical solutions for resolving these issues. Remove the bearing carrier. Apr 12, 2009 · Re: 1984 Mercury 50 HP won't plain out 17' tracker Re: 1984 Mercury 50 HP won't plain out 17' tracker Why would it rev like crazy with my nuetral lock out switch engaged and the motor in nuetral but not when in gear. I know so little but from searching, along with the suggestion of checking the gear oil, I thought it might be the cable to the gears. I have a Seloc manual that says it should be in Mar 19, 2008 · Hello I am brand New to this forum, and for that matter Brand New to owning a boat. Try starting it up on the hose or in a barrel and see if it shifts. 8 stuck in forward gear It PEES!!! I took a good air nozzle and blew air up backwards through the pee hole. The starter is engaged in the flywheel and will not come down. When I tested it, it got stuck in reverse gear. I noticed after trying to crank that the bendix gear remained stuck in the up position. Everything is well greased but it won't go into either gear. The pull cord keeps catching and won't let me turn it over. 1st you need to find out if the guy who worked on it if he knew what gear box rotation you have on your motor standard or counter rotation because the cable settings May 17, 2020 · Dual Mercury Master Technician- for Mercury Outboards, Mercruiser and Mercury Racing at European Marine in Greenville, SC. Had forwards. girard Recruit. It has oil and I test ran it at the house before I went out. Thread starter bonefish; Start date Oct 22 1988 Mercury 35hp stuck in forward gear, will not shift into neutral. I was told it probably has salt corrision and needs releasing. We tried this without starting it, but manually turned over the engine. the says it should idle at 650 725 in forward gear. Turned out that the key was stuck in the start position and wasnt returning to the run position. I can't figure it out. anyway I noticed my prop spinning with engine speed, after shutting her down pokes at prop and its stuck in fwd. Jul 31, 2016 · I have exactly the same problem. Apr 6, 2015 · But it remained stuck in that gear and could not get it to change not matter what location the shifter was in. The gear shift is in the handle. we've Jun 15, 2016 · I have a nice 2015 (NOT 2014) Mercury Fourstroke. I took it out for the first time today and it got stuck and wouldn't pull-start even when it was in neutral. Sep 30, 2012 · I have a 2002 mercury outboard 25 hp Ser#OT516471, with the shifter on/in the handle. It's about a 2006 model with 140hrs on it. it is normal for the shift cable to rotate very minimallydoesn't take much to change It sound like the gear case is in neutral and just the linkage is stuck in reverse. I have an [problem] with the motor getting stuck in gear. However, even with the good control I couldn't put it back to Neutral after placed it in reverse. Lately, after crankling and idling perfectly out of Aug 19, 2004 · Got the dinghy out for the first time yesterday and stuck the Mercury 5HP on the back which has worked wonderfully for 5 years and it ran very fast - out of gear Cleaned the float chamber and adjusted the idle speed but as soon as I put it into gear the engine would die. Apparently there is an interrupter that cuts the starter out in gear, but not in neutral. Normally, if it is in gear, I can lift the back of the motor and tilt it forward and it will lock in the up position. When I move the throttle to reverse the boat revs and goes forward. It ran good. Mercury 20HP Gear Shift seized! Mercury 20HP Gear Shift seized! Thread starter Neptune1980; Start date Jul 3, 2014; N May 10, 2017 · Heres the issue. All was good until I parked in the driveway. I have proven it's in Neutral by being able to pull the rope 2020 Mercury 90 Hp 4 stroke. No issues getting to my dock the other day. I am very interested in what you find Hope I can find this thread again!! Apr 11, 2009 · '83 in-line 6 cyl. I pulled the button out and there are four small plastic prongs on the end of it and one of them is broken off. I can spin the prop clockwise. Jan 10, 2008 · We've a Mercury 3. Try to turn the shift shaft back to forward then neutral. engine would start in forward gear. It took me about 3 hours, I would guess. i dont know the conversion and Jeff G. I'm assuming that it fell into the mechanism and jammed things up. Understanding that I must have moved the shift gear on the lower unit I dropped the lower unit again. 5 dont no the year serial # 3281313 . The Marine Mechanic I'm going to connect you with knows all the tricks and shortcuts. Tried to split block of wood and I am sure move the propeller/gear. It will however run at very high revs if not in gear without load. It cost me $300. I'm talking just flat out stalls. With the lower unit off, put the outboard into forward gear by pushing the shifter handle all the way forward. Remote control connections are good. If it shifts by hand,then your cable or shift shaft is misadjusted. We hadn't run It since last year but it had been winterised and turned over monthly. Earlier today after a short 5 minute run, I could hear the starter humming/whining after I turned the key/motor off. The owners manual makes no mention of service/ lubrication of the gear lever. In this video we wil My 1998 force mercury outboard is stuck in gear and i cant get it out of gear so it wont start - caused by my stupidity Abiorca Over a 15 years of working on all the brands of outboards. I replaced the water pump, and re-installed the gear box. I know this is likely something to do with the ramp-like cam in the lower unit. Now when we reinstall the lower unit it won't go into forwar or reverse unless you turn the prop manually. If I turned the key back to the "on" position the motor would instantly try to start. I rotated the gear to marry up the two correctly and even then, the linkage only worked correctly for a few shifts and then the two got misaligned again and routinely jambed. Linkage all functions fine. Shifting is accomplished when the clutch is moved back and forth on the splined prop shaft. I'm having some issues with the manual tilt not working properly. It is serviced regularly, and still under warranty but our local shop is backed up for weeks for dockside service, which they insist is necessary to check the motor and duplicate the symptoms. I have cleaned the fuel lines etc and it fires up well. It appears that I need to do something with the shift shaft on the lower to get it in a gear that matches what the control on the helm is in but am stumped on how to Sep 22, 2020 · I don't know the year (it's old), serial # 7146779, has only forward and neutral. Stuck in Neutral and gear shifter won’t move into forward or reverse. The first time I took the lower unit down and push the gear rod down to reverse. On my Vessel View App the fault read electronic shift problems. It still worked but required a lot of effort. A goofy setup. See how to get a frozen drive shaft out! My lower unit was stuck and would not drop. It appeared to be firmly in gear. Tried removing large phillips screws on shifter face plate and they turn but wont back out. Control box moves the cable which moves the lever at the power head. Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor Oct 17, 2011 · I'm using a 1975 50 hp Johnson Seahorse 50ESL75. Try pulling up and pushing down on the rod while turning the prop to see if it moves easily. Revs fine. Pump works fine. It sounds like you want a quick fix genie to solve all your problems. Jun 12, 2005 · Re: 25 HP mercury marine-lost reverse Join the club, my motor is the same year and hp. Apparently either corrosion or old Jul 27, 2013 · Re: Force 1996 120hp stuck in reverse Disconnect the cable and see if ya can shift it manually. Sprayed WD-40 on the gear and that seemed to really help out. After re-installation (multiple times) motor will not go into reverse and has no neutral. Any ideas of what I can do to get it running tomarow. But i Apr 8, 2011 · Re: Mercury 60hp - No drive/gears stuck Hi everyone, I'm new to the thread and have similar problems with my gear stuck in forward, mine a 1987 Mercury 115: I have disconnected all linkage and attempted to manually shift gears (F-N-R) but, suprisingly, the shift rod moves freely without any clicking - it this normal? Jul 19, 2008 · I replaced the water pump impe I replaced the water pump impeller on my 1969 mercury 50hp. Mechanic's Assistant: Sometimes things that you think will be really complicated end up being easy to fix. Sep 28, 2011 · I have a 1998 Nitro that has a quicksilver 3000 controller for the motor. It kept kicking out of gear so I replaced the clutch dog. However, the prop spins. P. I suspect that I did not assemble the shifter mechanism correctly. I recently removed the lower unit and replaced the shift shaft seal in my 87 Merc 35 HP. Sep 19, 2006 · I have got a 92 115 Mercury outboard that all at once stuck in forward and about 1/4 throttle. Oct 22, 2023 · Mercury Mariner Outboard Forum . I then removed the lower from the motor. It only has forward gear. One of the most common issues that boaters face with mercury outboards is stiff shifting. Aug 31, 2008 · Hello. Feb 9, 2017 · Hi there, sorry for my lack of knowledge - knew to mercruisers and not familiar with these systems. Mar 6, 2018 · I have a brand-new mercury outboard 4 hp, 4 stroke. You are probably out about 1/3 of a turn. Mar 17, 2017 · My shifter is stuck in forward. I recently lost reverse all of a sudden and now the engine is stuck in forward. Mercury Parts, Mercury Outboards, Smartcraft & Accessories, Injector Service, TDR Reeds- BBC Sponsor Jun 22, 2023 · hello, I have a 16 foot star craft with a 1979 35 horsepower Johnson outboard model 35el79a. Jul 5, 2015 · I removed the gear box with the link detached. I think it’s stuck in forward. It is a really good feeling after spending all summer wondering if I would be able to put the boat in gear after starting it. Jul 11, 2013 · I have a 200hp 2 stroke outboard, made in approximately 2001. 1988 Mercury 35hp stuck in forward gear, will not Mechanic's Assistant chat Customer: 1988 Mercury 35hp stuck in forward gear, will not shift into neutral Mechanic's Assistant: Sometimes things that you think will be really complicated end up being easy to fix. 2018 Mercury 6hp 4 Stroke stuck in gear. I then stopped it, let it set, and tried it again. I'm new. I am a new boater. Disconnected the screw to the Mar 8, 2009 · The manual I have ( Mariner Outboards Service Manual Models 70-75-80-90-100-115 dated 1995 from Brunswick) is completely vague on the shift shaft position and operation. Try giving the key a little nudge back to run. The VRO was taken off when new and has had premix it's entire life. Apr 26, 2020 · He pulled a pin around point B in the picture. I put it all back together, started my boat in my driveway, and the throttle feels crisp going in and out of gear. Check your manual as you may need to have it in a certain gear. should refer to the manual or do you have any tips to lower the rpm. Dec 22, 2019 · In this installment, we track down why my 25hp Mercury outboard won't shift into gear and come up with a solution. Put it in reverse to tie back up to the dock and it goes in reverse perfectly. When docking it would not shift back to neutral. Cranked the motor went to put it in forward and the lever wont move. The only way to stop it was to kill the batteries with the Perko. After that everything was fine. Mar 20, 2016 · Yes, the "suggested method" to remove those seals is to pull the drive shaft - maybe not something you want to undertake as the pinion gear must be torqued back on to spec or you can end up messing up your gears (and that does require a special tool or two to accomplish that). My 1998 force mercury outboard is stuck in gear and i cant get it out of gear so it wont start - caused by my stupidity Abiorca Over a 15 years of working on all the brands of outboards. - I have a similar situation but the lower unit is stuck in reverse. Tried moving from engine and shift linkage moves freely and can see shift rod moving above lower unit. Apparently this problem is in the lower unit. Lowers were re-installed and checked fwd/rev action. 87 gear ratio, no matter what prop is installed peak is 4,900 RPM when the same 28 pitch off other boat is installed this boat runs 64 MPH @ 4,900 RPM so we are sure tach is very close or dead on, engine just stops at 4,900 Motors are 2 strokes. The stiffness occured suddenly, while the engine was in daily use. Joined Jul 21, 2010 mercury 25hp The bendix gear is stuck in th The bendix gear is stuck in the up position (on the flywheel) on my Merc50 Outboard (2001) so the engine will not turn over. I have checked all the connections to the shifter and they Apr 23, 2002 · I have a Mercury 7. 5 HP Outboard Motor for my Fishing boat. Jun 30, 2012 · 1984 Mercury 9. Thread starter girard; Start date Jul 21, 2010; G. The motor was stuck in forward gear and would not go into neutral. So please be gentle. It's now stuck in reverse. Oct 26, 2020 · Hi, I have a 2006 Mercury 9. In this video I do a quick run through to get it running for a test. Cables move freely when disconnected from the May 28, 2013 · Mercury outboard manuals Nissan outboard hi i have a 1973 starcraft capri had on water it ran great got stuck in reverse and no has no forward gear. Worked fine before. mercury 25hp stuck in reverse. Ran about 500 yards then solid alarm and motor shut down. In neutral the circuit should be closed in gear open circuit. Also,the shift shaft seal in the lower unit could be binding up. All canes and linkage intact from remote to the motor. After a couple of shifts (sometimes just one) the I have a 1999 15hp 2 stroke short shaft Mercury outboard, serial number G6790132 that I am trying to convert to a tiller 1988 Mercury 35hp stuck in forward gear Mercury Mariner Outboard Forum . A friend had already had this problem with his and paid a dealer $225 to repair it. jfed tpi vhao jtq zntpcjo orxhek mrvmg rqicsc ggnut end