Zx6r fuel pump test. bought bike at 12km last year.

• Zx6r fuel pump test I ride a 2015 zx6r, 16000 miles. - if different replace the fuel pump) fyi Welcome To ZX6R. The only way to truly know if the injectors are operating correctly is to bench flow test them. If the main fuel line has been connected, it does not run when disconnected. Sign In; my account; Home; Genuine Kawasaki Parts. A good carb cleaning is always in order when a machine has been parked unused for any length of time. if you pull the plugs you can tell if there is water in there. Tags flow rate fuel pump pressure specs. Enter code INSTAPAY10 at checkout. 3K The pump is there strictly to boost fuel when higher demands require. 9AM - 6PM CST Tuesday thru Friday | 9AM - 5PM CST Saturdays. 3K views 4 replies 3 participants last post by Youssef636 Apr 27, 2012 i had a terrible problem with my zx6r f1 fuel pump it burned out electrically shortening stuff blowing the ignition fuse and the bike would`n even turn over. Pull the black fuel line that feeds the fuel rail, put the open end into the measuring cup. Simply put my fuel injectors won't spray. Also when i turn the key i do hear the pump prime like normal. It will start with starter fluid, so I know it's getting spark. Everything was working fine before the motor swap (except for the spun bearing on the crankshaft) but now with the new motor when i Im having some mechanical issues with my 2013 zx6r 636 and I'm really stumped on what it could be hence why I am asking for some help or some opinions from you guys How to Test the Fuel Pump in the Kawasaki Ninja ZX-6R | eHow UK . I don't have the peak voltage adapter to test the incoming voltage from the ecu though. if it is, get $160 ready for a new pump. Welcome back to Franks Garage in todays video we get this GSX650f running awesome by removing the fuel pump assembly, cleaning it and reinstalling it! We wer The fuel pump DOES pump fuel, 2006 Lime Green ZX6R. In the end, all you really have is body and mind. Skip to; Test InstaPay $10 off. The manual says to listen for it (can't be certain, but I hear some clicking that I think is coming from the pump) when turning on the ignition, or to test power levels at various places. Tags crank no start electrical fuel pump fuel pump relay. Customer Service: Contact Us. Manual of course. Kawasaki Ninja ZX6R 2023 49040-0779 Kawasaki Versys 1000 2015-2021 49040-0709 Kawasaki Versys 650 2015-2022 49040-0737 Fuel pump factory. My pump wont prime so I figured I would test it. let me know how it goes. d***p (31) - Feedback left by buyer. You could also bench test them using your battery . I tend to get ZX6R Forum. I drained fuel tank and put fresh 91 with the correct amount of sea foam also. I try to check voltage going to pump at connector and it doesn't read anything. pump should run. Mechanical and Technical 2013 Fuel Pump problem I just reassembly my fuel pump after cleaning it, and now my bike is hard to start, blow test from output line and it clogged, good sign that one way valve worked. While you're at it, make sure you have voltage at the harness. The decision on what reliability is worth to you is yours. when i turned the key there was no sound of pump. How can I check if the fuel pump is working? Save Share You can test the pump by pulling the tank and applying 12V directly to the pump wiring while aiming the output hose into a bucket or similar. 0L pinto engine. Verified purchase. That can be just as bad as having an average mirage bike thatvwas abused. 2007 Zx6-r code 39 and pump wont prime. Past 6 months. Jump to Latest I am trying to diagnose lack of power to the fuel pump wire, tried a few tests per the manual, now im reaching out to see if anyone can help ZX6R Forum. When I soak it in fuel, it'll last a bit longer cause the fuel will lubricate, but it starts making sounds again shortly after. The valve lash is good, and none seem to be stuck, so I am assuming the valve seats are screwed after 65,000 miles on it, and the valves are not seating correctly. Jump to Latest Fuel light could be a faulty level sensor, Test as per the Manual to determin if it's the culprit. 6 to 2. Save Share I have a 2003 zx6r. I can ride the bike all day with zero problems but the next day the fuel pump will only work 50% of the time or less. I tried a node light test and that failed but I did have 10v at the injector harness. which indicates its all fine and normal but when i pulled over switched off waited and restarted felt fuel pump and it was continuously ticking for ages then Fuel Pump For Kawasaki Ninja ZX-6R ZX6R ZX600 ZX636 2007 2008 - 2018 49040-0023 (For: 2012 Kawasaki Ninja ZX6R) CALTRIC Largest Selection of Quality Replacement Parts Brand New · Caltric Cranks but no start , no getting fuel or spark , I’ve replaced the relay box , new coil pack, plugs, fuel pump, and tip over sensor I’m getting power to coil packs but it’s not sparking , with good coil and plugs what else wold shut off the fuel and spark please help I’ve been on this for 6 months and it’s time to ride We get a first ride on the 2024 Kawasaki Ninja ZX-6R, a well-balanced middleweight sportibike with fresh styling and other desirable updates. Bike turns over but will not start. Jump to and i had the tank up, my son was supposed to hold it, and he ended up letting it go. Jump to Latest 32K views 15 replies 4 participants last post by BSHAP Dec 24, 2003. The ZX6R This sound Ok bike was running great. 99% certain that fixes your problem (otherwise test fuel pump pressure and flow with a full tank and with one that is leass than 1/2 and see the difference yourself. Jump to Latest You need to start by using a volt ohm meter to test the values in the circuit and relays via the service manual Sent from my iPhone using Tapatalk . com FREE DELIVERY possible on eligible purchases. squishymonkey Discussion starter. at least I can clean my fuel filter while the pump is out. Anyway to take care of this issue without going to the since the fuel level sensor is part of the pump. Turned out the filter screen in the fuel pump just needed cleaning. It would stall under load after 10 - 11krpms. not exactly sure what yr. Ordered a used pump through e-bay and the bike started and ran fine until i started to push it. If you really want to test the FP relay just disconnect it and jumper 12V to the relay line that runs to the positive post on the fuel pump. So I believe my fuel pump has shit the bed. "Basic stuff fellas. Jump to Latest Follow 782 . Was at 6. . Jump to Latest Fuel pump cleaned , primes and good see: ZX6R not idling | Kawasaki Ninja ZX-6R Forum Have you checked your ecu and ignition fuses? For the other individual injector wires, I believe the ECU has to supply ground (0V) to activate the injector, but I have never measured this, so the test seems to want to be done with the ignition 05 ZX6R fuel pump question. thats what i recommend if you are sure its fuel pump . to clean it i would use throttle body cleaner or some penetrating oil, let it soak and use a compressed air to blow it out. On the '05/'06 models, the power connector for the fuel pump runs underneath the cross-mount plate to the under-seat section. com Kawasaki Motorcycle Parts & Accessories - MOTORCYCLEiD. Mechanical and Technical Zx6R F3 running problem The fuel pump in the tank itself, Both seem to working ok the coils test ok and the pump is priming. 2020 ZX6R Fuel pump Jump to Latest 4. So I checked out the fuel pump and there was a ripped bush/ gromit. 06 zx6r low fuel light if you have a clogged vent on the tank it can cause a vaccum in the tank, to test the theory, open the tank cap but not all the way, just enough to let air in, then take it out for a test run. Got my bike back on the road. They push onto your existing Multi Meter Probes or you can get them that attach to the end of you test leads if you have a set that will accommodate. 01 Fuel Pump Specs. This tutorial applies to the 2007-2017 Kawasaki Ninja ZX6R/636 fuel pumps. So I assume the fuel pump is ok. Its switched on, when and while, the start button is pressed, while the engine is running its switched by the pulse to the number one coil, the pump needs to see low fuel pressure between pump and carbs, less than 1. It's a high performance fuel pump designed for use in many EFI applications, whether it be daily drivers, fast road or if you're simply just looking to upgrade or replace your faulty fuel pump. If you have the fuel line connected to a vacuum hose, it will suck raw fuel and could start a fire as well as screw something up. I put about 1-2liters of gas in the tank and just a regular transparent gas line attached to the pump. It has started acting up as in when I was riding it was sputtering and slipping and not going past 10k. Email: support@fuelpumpfactory. After taking forever finding out which wire is which, i figured ide share so peop ZX6R Forum. As the multiple model Haynes manual shows connecting the fuel pump to a 12v battery for a pump pressure test there is more than a fair chance that it should be 12v. now i got a new junction box so its not the fuel relay, checked the fuses under I think I have an issue with mine cutting out my fuel pump at about 30mph effectively acting as a governor. When I turn key on, fuel light briefly comes on during “cluster sweep”. -05/06 model zx6r 19k KM mileage now. Not yet, You need to test the Vent Line first before spending $'s. New Member Introductions Fuel pump upgrade. 8V of the battery. Check to see if it's your fuel pump, quick test, visually, lift up your tack while on the pivot tank bolt, disconnect your fuel pump hose from the injector rail, Kawasaki ZX6R 2005 Fuel Tank. Checked resistance on the sub-throttle actuator. See less See more Reactions: Rich T. I had a similar issue with my ZX6R a while back. Of course Kawi wants you to replace it (just under 400 bux for the part at the time) instead of just fixing it. If you ignore it, you may end up with a bad fuel pump, or clogged injectors, or both. run that fucker with a battery charger hooked up. An 03 and up ZX6R is out of the question as they are a much higher psi for the FI. Just put this fuel pump in my 2005 zx6r that had a bad pump. Turns out it was the damn pump! At least initial rev tests proved true. 30PM PST Phone # 888-235-6456. Never bench test a fuel pump (attempting to make it pump while it is NOT submerged in fuel can cause serious injury and even death, so don't frikkin do it!) The example vehicle is a 2006 Kawasaki Ninja 636 with approximately 40,000 miles. i towed it home now i eliminate possibility of faulty the clutch/stand/kill switch/tilt sensor since the bike cranks and No F1 light. Starts but instantly dies out. NEW fuel pump and strainer for a 2005-2006 ZX6R/636. Thanks for all your guys' help. Mechanical and Technical Cylinders 1, 3, 4 first checked fuses, battery, ignition, fuel pump, and fuel injectors (both the injection pulse with a noid light and that the injectors themselves were opening), I'd use lower pressure for this test as higher pressures can try to turn the crank. You know when you turn the bike on and flip the switch, the fuel pump will prime for a second? Well, sometimes on my 07 the fuel pump will not prime or make the whine noise. Now fuel pump primes, I start Could also be something more serious but you won't know until you start doing some testing. 5 volts between black/yellow and yellow/green no fuel pump prim, 20k 5. Used a pump for a car, probably been done by a lot of you guys. Does this mean that the pump is faulty? The next thing I'll try is looking for a 2015 ZX6R, won't start. The pump will run and it will turn off after it fills the fuel lines, fuel filter, and the carb float bowls. I As you can see the fuel pump is starting to fail (bike lose power on the high revs), this is a common issue on t I’m posting this video to help other people. 4K 06 with fuel light on "UPDATE sensor test good" In 12 years has anyone ever figured out a fix for the sensor other then replacing a 350. Kawasaki Motorcycle Parts & Accessories - MOTORCYCLEiD. It's basically stock besides a Scotts stabilizer, even in neutral. did that about 5 times. I'd like to confirm that the fuel pump is properly working but I'm a little unclear on the how. I have tried wiring the pump up to the battery directly, I got 05/06 zx6r fuel pump test. The ZX6R. After taking forever finding out which wire is which, i figured ide share so peop Get the pump. Last night I was highway riding(65-70 mph) and @ 108 miles my fuel light came on. fuel pump craped out. 1680 West Winton Ave Ste 3, Hayward, Ca 94545. This is the probable cause-dirty fuel filter on the end of the fuel pump--would be my first guess, classic symptoms of it being dirty and restricting max flow rate even though pressure would be fineTPS wouldn't be so drastic, it is more a slight performance loss but not like described Throttle body sync-would have to be super bad to be noticed and again this could not be what buy a new fuel pump and install. Sometimes, even with a new pump, a weak battery or a faulty relay can cause intermittent priming. Reactions: riverszzr. Recently finished a complete disassembly/ cleaning and refresh of my 2006 zx6r but it wont crank or prime the fuel pump after putting it all back together. It has in it a fuel pump for a Suzuki Gsxr 2005 600. When I test drove the motorcycle before buying it, i was able to cycle through all the gears and redline at 16k rpms, it drove with no hiccups. No reason why you wouldn't because it was running until you ran out of gas. bought bike at 12km last year. tried to start the bike but did not work. Anyway finished installing the new fuel pump and as soon I started the bike it sounded totally different, a lot more healthier than before. or the relay. Jump to Latest 2. Discount gradora Motorcycle Blank Uncut Key Duplicate Key Replacement for Kawa-saki ZX6R ZX9R ZX10R ZX12R ZX14R Ninja 650R Z1000 Z750S Vulcan 636 Versys 650 ZXR250 ZXR400 ZZR make sure you TEST your relay (controller) will a Zx6R fuel pump relay fit the 7r????? or should i go ahead and buy oem since its only 20 bucks/// 2002 Kawasaki ZX7R Friends don't let friends ride Harleys!!! Save Share (after my fuel pump wouldnt work) Going over some issues I’m having with my 2007 Kawasaki zx6r Mechanical and Technical. 5-12. where can i find injectors at PS here's a how-to to check the fuel pump pressure How to Test the Fuel Pump in the Kawasaki Ninja ZX-6R | eHow. Awhile back Bryan Marino posted a video showing how to swap a 2007+ fuel pump into Fuel Pumps. It turned out to be a loose connection in the wiring near the fuel pump, even though the pump was brand new. I tapped on the fuel pump with a screwdriver when pressing the start key to see if that would get it to start pumping (still won't start) I hooked up my multi meter to the connection where the fuel pump attaches, I am measuring 3 seconds of 12 volts when I turn the key. Symptoms: (battery is in good working condition, also tried jumping it off of my car just in case it ZX6R Forum. Long story short I'm chasing a fuel problem, when I start the bike a small gush of fuel will come from the pump and thats it. Heres what I know, and feel free to ask any questions. Advanced Search 2006 ZX6R No Power to Fuel Pump. lift tank up and test electrical outputs from the exterior wires----- or you can do it through the plug in connector under the I just bought an 08 zx6r with 2100 miles and a faulty fuel pump. Mechanical and Technical New fuel pump wont So the fuel pump was a part of the problem but now back to the pop and smoke on the highway. I looked up the fuel pump on the service manual for the 09 zx6r, it says: FUEL SYSTEM (DFI) 3-119 Fuel Pump Pressure Regulator Removal The pressure regulator [A] is built into the fuel pump and can not be removed. Fuel Filter Cleaning The fuel filter [A] is built into the fuel pump and can not be cleaned or checked. com Got any questions? Idk about an 2018 but I have a 03 636 and I upgraded my fuel pump assembly off a 2015 . There is no fuel pressure. com. Not quite sure were i messed up. Test the relay of relay is bad replace. I checked the charge on the fuel pump lead under the seat which should read the same as the battery but it only read 11. that helped the idle go back to 1500. Here's a very simple question 95 zx6r should the coils and fuel pump be getting 12v or 9v from the IC igniter? I've been searching and can't find the answer. The pump Had something similar on my 2006. 05/06 zx6r fuel pump test. Figured while I was at it might as well do a volume test just to make sure the pump was sending enough fuel when the key was turned. and I also patched in a couple of resistors 200k 6. First i had started it up . unhook the pump line to the carbs. That is with a sealed system of course. stephencloe; Jan 1, 2025; 8 509 97 zx6r fuel pump weirdness. Remove your seat. in this forum in the entire site. Thank you . There any way to pull codes or any other way to test fuel system. Is this normal? I know to test a fuel pump you need to power it directly and see if it squirts out then but mine just squirts fuel no matter what. 5 volts but the pump also primed. I'll post tomorrow once I replace the relay. This only happens when I test the fuel rate, and doesn't happen every time. One other issue I've found is when I'm running an initial fuel flow test, sometimes it seems that after the fuel pump shuts off fuel keeps running out of main fuel line. Purchased a used fuel pump and tried that bad boy, but again At first it would crank and start for 2-3 seconds and die as if i was low on fuel and then i realize that my fuel pump aint priming. I connected the battery directly to the fuel pump and it immediately runs and pumps fuel. At this point no gas was coming out of the line. MULTIMETER 57001-983. Next, replaced the plugs which definitely needed it. Mechanical and Technical Fuel Pump/Relay. Save Share 2013 ZX6r 636, Driven Racing D-3 grips, LSL frame sliders. Which is missing. i just switched to a mitsubishi fuel pump and 8k miles so far not a single problem even after running it dry on few occasions. Worked perfectly and shipping was super fast. So I put the fuel line into a bucket, turned key to on and nothing. So I know the led is working on the cluster. Mechanical and Technical 06 with fuel light on. 6 volts fuel pump primed, 100 Ohms 11. Mechanical and Technical 06 636 no crank no the fuel pump runs and the cluster lights up as usual, but the bike will not crank. Does anyone have any other suggestions before I go out and buy some coils or a pump. 5K views I just replaced the fuel pump on a friends 05 636. turn on, leave clutch out, hit start button. 00 fuel pump? fuel pump Jump to Latest 2. com/guides/24381-how-service-fuel I've attached the Page from the Manual that details the Fuel Pump Voltage Test. okay so i have an 2003 zx6r and i posted this before about it not reving past 10k. Took the fuel pump out of the tank, disassembled the fuel pump (pay attention to how it comes apart - remember for reassembly), cleaned the plastic filter, ZX6R Forum. Firstly, please read ZoomSplat's post if you have the the fuel pump assembly shown in his post: http://zx6r. The previous owner had serviced the bike 1 week prior and had the shop replace just fuel pump motor and do "kreem" tank treatment. The bike has sat for about 1 year. bbolstad Discussion starter. And now it won't start. And I know both fuel pumps at least work because I can hear them both run and I witnessed the brand new one pump fuel into a bucket. working on getting my 98 zx7r back up and going for spring. A friend of mine told me he had Hi Folks I've got a set of zx6r carbs bolted to a Ford 2. by RJ2112. -Bought new batteries last month-Replaced spark plugs at around 15k KM mileage If it's a defective fuel pump or clogged up lines, how A while back I posted a thread about my 2003 Kawasaki Ninja ZX6R 636cc having a mechanical issue Can I just disassemble the Fuel Pump and remove the Fuel Filter/Fuel Sock and clean it? 5) Assuming I can, What should I use to safely clean it with? Struggling with your ZX6R cutting off after starting? 🏍️ Dive into this detailed guide as we troubleshoot and diagnose the fuel pump issue Policy & Safety How YouTube works Test new So I bought a 2013 zx6r fuel pump for shits and giggles, since I only rebuilt my previous pump and cleaned out what I could actually access. 06 zx6r low fuel light I just bought a 2008 zx6r with fi code 62. Tags cranks fuel no start pressure wont run. Jump to Latest 7. Never bench test a fuel pump (attempting to make it Fuel pressure issue 05 zx6r 636. So I have an 08 zx6r and it’s leaking gas from the fuel pump bolts and the black wire on the pump onto the rubber gasket sheet thing under the tank. This cross-mount plate, when bolts are removed, can pivot up to allow easy routing of the Kaw fuel pumps are electric not vacuum operated or mechanical. Parked it for a little over a week. Office Hours: Monday - Friday 9. So I'm narrowing it down. then i removed seat, touched ecy and wires and then pump started working. My diagnosis so far: I checked the battery, it has 12,4 V. It is part # E8229 (Airtex). Today we are talking about Fuel Pumps. As said have 07 zx6r the bike wouldn't go over 50mph so did research and e1 pointed to fuel pump or secondary injectors so went ahead got both installed made sure pump was but I assume you could pull injectors one at a time and test that they are pushing fuel. Hey Guyz ! Iv egot an 07 zx6r. fuel pump Fuel pump relay Fuel hoses Fuel filter Junction box Starter relay Side stand sensor Main harness All fuses Battery Every other electrical component was taken apart and cleaned thoroughly with contact cleaner. Do as it says for the Voltage Test to make sure the Pump is getting feed for the 3 Seconds, Struggling with your ZX6R cutting off after starting? 🏍️ Dive into this detailed guide as we troubleshoot and diagnose the fuel pump issue causing the probl You should be able to hear the pump running for a few seconds when you first turn on the ignition, and should hear it stop, when sufficient pressure is built up on the injector rail. END OF KEV's MESSAGE ! I use MEDIA Buy QFS 255LPH In-Tank Performance Fuel Pump Replacement for Kawasaki Ninja ZX-10R ZX1000 ZX-14 ZX1400 ZX-6R ZX636 ZX-6RR ZX600, Test InstaPay $10 off. I assume you have the old mechanical style servo eliminator (Similar to the one pictured) that replaces the Cable Holder ? Shop online for OEM Fuel Pump parts that fit your 2013 Kawasaki NINJA ZX-6R (ZX636EDF), search all our OEM Parts or call at (231)737-4542 Compared to your stock OEM fuel pump, it delivers over 20% more flow at 43psi. I fixed the code 11 and still no luck. I was advised at the time to run a Facet low pressure fuel pump (1. ZX6R Forum. if it doesnt change then its not the tank vent. Jump to Latest 3. I'm completely reassembling the bike tomorrow morning and putting it on a test drive. 95 zx6r. 2K Hello all, I have a 04 636 And recently I upgraded to a newer fuel pump but I noticed that my fuel milage went way down. If you have the fuel line connected to a vacuum hose, it will suck raw fuel and could About Press Copyright Contact us Creators Advertise Developers Terms Privacy Press Copyright Contact us Creators Advertise Developers Terms Privacy When I turn on the ignition the dash comes up and when I try to start the engine turns over, but doesn't start. Buy CNT Intank Fuel Pump for 2003-2006 Kawasaki ZX6R 636 ZX-6R ZX6 ZX 600 ZX6-RR EFI: Electric Fuel Pumps - Amazon. Mechanical and Technical 2004 636 Fuel pump wiring. Jump to Latest The fact the fuel pump is not priming or pushing gas means that it has something to do with the electrical system related to the fuel pump. you want to get it clean so none of that lose rust goes through the fuel pump. It cranks but doesn’t start, runs on ether. My Haynes manual does not have a testing procedure for fuel pump relay. Changed the seals no luck used pumps ZX6R Forum. I've got a new to me 99 zx6r that I've had sitting around for a little while and trying to get it going. So the connector from the fuel pump, 3 wires yellow/pink, gray/pink, and black/white, all stayed inside the connector, however the other connector that has 4 wires all There is an easy way to test it yourself. I cleaned everything thoroughly Buy Intank Fuel Pump for Kawasaki Ninja ZX-10R ZX1000/ZX-14 ZX1400/ZX-6R ZX636/ZX-6RR Test InstaPay $10 off. Fuel pump and shimming 05 ninja 636. Fuel pump works in 3 ways, first the relay/switch needs Power, then the 12 volt power to the pump needs to be switched on. Yes a 00-02 ZX6R and 05-07 ZZR600 fuel pump will work on a 98-99 ZX6R. The Kawasaki ZX6R. The bike only had 850 km on it (just over 500 throttle bodies, inside of tank for corrosion/rust, run a pro test on the fuel pump. Ive got an 07 zx6r. When checking with the pump plugged in the reading constantly drops. I dont have any docs on my zx6r, so I'm not sure which I checked with a test light at all 4 primary injectors while cranking the engine and I am getting power to the injectors. If the pressure gauge indicates a fuel pressure reading less than 43 psi Fuel pressure will hit 43 psi with the pump running/priming, and then drop to 41psi after the pump stops and slowly drop after that. Terms off. However, I want to make absolutely sure that that’s the problem before I drop 440$ on a replacement. Awhile back Bryan How YouTube works Test new Hey Everyone! I've never had a single issue with my 2009 zx6r yet I bought new with 0 km on it. They have the same pump, only the fuel pump holding brackets are different (the pump will fit in both). Water in fuel tank? If the seal on the gas cap isnt that good and it was raining hard it could be full of water. Kit Contents: 1 x Genuine KEMSO 13836 Fuel Pump Shop online for OEM Fuel Pump parts that fit your 2003 Kawasaki NINJA ZX-6R (ZX636-B1), search all our OEM Parts or call at 800-638-5822. Turn the ignition on for 4 seconds only. Save Share zx6r j2 mods done ,, Ran out of fuel on 98 zx6r. I turned the key today and got the fuel pump to prime and it was running for about 5 seconds and it died. I would drain it, fill with fresh fuel, then try again keeping in mind that if there is water in fuel its probly in the fuel rail and will take a few trys to pump it out and get good fuel in there. Mechanical and Technical. (Be Precise) If there is less than 1/3rd ZX6R Forum. it may not have enough pressure to sustain fuel that you need at high RPM. zx6r fuel pump relay. Is there a fuel pump relay on the 07 zx6r model? If you have power to pump yet no pump it’s safe to say pump is bad. I have the Haynes repair manual which gives instructions on how to test these cut-off valves (the pages of which I will attach to this post). You need air, fuel and spark. Or is there a way to test the ecu before forking out coin to replace it? Any tips/ advice greatly appreciated . The bike has obviously sat for a very extended period of time. Hey anyone figure this out? 07 zx6r same issue, new fuel pump, crankshaft sensor, secondary injectors, starter relay, battery, spark plugs. I'll deff test them all again with more time and update wit what I find. I bought a new one from partzilla. Just as the manual states, so the fuel pump relay checks out to be working. hey guys, i have fuel pump problem with my 2009 zx6r. The manual says to get a kawasaki tool. snorlax; Jan 14, 2025; 2 129 Jan 14, 2025. but the rev range is limited to around 12-13k. Compression test on all cylinders would be a good place to start if you want to eliminate the serious Your fuel pump bearings could be worn, causing the grinding. I bought a used 2006 ZX6R last spring. So you'd have to either probe the back of the connectors if you can see bare metal pins there, UPDATE: I put the old pump back in it today and it's doing the exact same thing. hope this helps. 5-4 psi)with a regulator, but this is just blowing the seals on the regulator. I was checking each system before starting i have spark, compression, and i can check that my injectors are working with the injector test mode (im using a microsquirt for the ecu) i have a 2019 tank and fuel pump on the bike i have it wired and when i Fuel pump doesn't prime 😭 Howzit Guys Hopefully this thread is not too old to a get some help with my problem. When revved it did't go past 8k rpm. Mechanical and Technical Fuel Pump Electronical Fuel pump assembly works I took out the actual pump and hooked it straight up to a battery and it spit water ( that's what I stuck it in to test ) so I put all that back together. Shop online for OEM Fuel Pump parts that fit your 2005 Kawasaki NINJA ZX-6R (ZX636-C1), search all our OEM Parts or call at (231)737-4542 Brand new fuel pump +4 ignition advancer ,k&n filter ,factory pro ti jet n needle kit ,14 t front sprocket ,zx6r 04 headers ,r1 2008 de-cat with dual carbon cans ,zx6r 07 clocks ,zx636 a1p clock /screen mount ,shorty The only other thing I can think of is to look at the fuel relay and its connectors and maybe test the Hey I guys I just replaced the fuel pump and sometimes I hear it prime sometimes I don’t and the bike is randomly turning off on me while riding. Jump to Latest 1. Has a crank no start issue. No, only 2003-2004 ZX6R and ZX6RR pumps will do. All those symptoms, and it was the fuel pump. Did some research and found out that I had been running a 06 636 fuel pump on my 07 zx6r not sure what to say about that, but looks like previous owner messed up here. Same story, no go. If it's oil, rings, or a valve stem seal, are candidates. it was runing fine, then i went to take off and it stalled , did the same thing again. I've done a little digging. this is a little different but im fuel injecting a 97 zx6r and am just about ready for a first start but i have one last problem. Before I dive in, is there any wires I can cross-up to simulate a low-fuel situation? I’m looking at schematics and see a “fuel reserve switch”. if not, inspect to see if it's getting power with button pushed, if no, check fuses and such. OLD FUEL PUMP GETS A REBUILD FOR LESS. Jump to Latest Normally when bike starts first time the fuel pump ticks once every say 5 seconds or little more. Discount by Amazon. I recently had to change out my fuel pump. Watch the pressure gauge and listen for a 3-second-long, high-pitched hum, indicating that the fuel pump is operating. 185 posts · Joined 2003 Add to quote; Only show this user #1 · Dec 22, 2003. Save Share ZX6R Forum - ZX6R, ZX6RR, 636 forum. Bypass the fuel pump for now and get your bike running. Make sure to subscribe to keep up wi ZX6R Forum. Mechanical and Technical 03 zx6r 636 low fuel light flashing. I have an 07 fuel pump on my desk with worn bearings and it wines and starts grinding shortly after I use a battery on it. 05 ZX6R -Installed new fuel pump, now bike won't start. id then test your fuel pump. Some hum loudly enough to be heard, some are silent even when pumping. then i went to start it and it sputterd and died. 00AM -4. i started riding on the street and two times it died, like losing power. Do you remember how to test the fuel pump relay or what manual you saw the I have an 06 zx6r 636 and after filling up the fuel light stays blinking and reading "fuel". So I think my fuel pump/tank is not sending a low fuel signal to my cluster. The plug with wires is included but not necessary, Pump came fast and firs perfectly just gotta test it. 6K views 11 replies 4 participants last post by RJ2112 Jul 28, 2020 08 ZX6R Green 07 ZX6R but what i did instead is I unplugged the servo when the flies were doing their test and were a little less than full open. Thanks again. you should do a write up on this a DIY for the 07-08 zx6r owners!!!! take pictures!!!! Description FPF replacement fuel pump are designed to meet or exceed OEM specifications. 341 posts · Joined 2004 Add to quote; Only show this user #1 · Nov 6, 2005. PS Is that your fuel pump with the disconnected hose fitting? Has the fuel pump been replaced (I don't see the fitting in the service manual)? Somebody here said something also curious, though I realize a different year: ZX6R 1996 Fuel Pump | Kawasaki Ninja ZX-6R Forum. These things are As always: follow all service manual guidelines and procedures; use appropriate torque specs; and please, for god sake, exercise a little common sense. also is the pump supposed to run super slow at idle one click a second and faster at higher idle so I need to replace "relay" with a Changing the fuel relay if your bike only runs with the choke makes no sense. 2006 ZX6R fuel light flashing. It was running fine before this, While the pump is out test it. S. wires on bottom of tank going to the fuel pump and the level sensor, test it! The pump works if I put voltage directly to it, I put new fuel pump relay, but that didn't help. Zx6 g2 wiring / fuel pump relay. The ZX6R Fuel pump won’t prime and pump, shows low fuel Unfortunately, no, the connectors all have to be plugged in for this test, as the fuel pump relay depends on the ECU relay which actuates first. Did a leakdown test and the problem seems to be in the head. when I try to start the bike the fuel pump relay does not send power thru to the pump and when I put the test light to the power side of fuel pump it will kick it on and bike will run. It will start still up, 2005 ZX6R C1H // Yoshi RS-5 Carbon / K&N / PCIII + Custom Map / Sprint SXC Damper / Harris Crash Bungs | I'm not 100% sure of the behavior on '09, but do you hear the fuel pump prime when you turn on the ignition (make sure the bike is in neutral for this test before you turn on the ignition)? On later models, anyway, the vehicle-down sensor does not prevent fuel pump prime; whereas, an ignition resistor problem does -- both will allow the starting motor to still turn. Let me jump into it then I ride an 06 Zx6r, fuel pump doesn't prime the bike turns on cranks but won't start, my pump is working fine as I did the battery test and it primed ok. when they are full open the rev range then u prolly have a dirty fuel filter or a weak fuel pump. 2005 ZX6R fuel pump not starting. The guy I got it from jb welded the pump to the tank and I honestly can’t afford another tank/pump right now. I noticed afterwards the pump would not prime and I had a code 11 FI light on. 2006 ZX6R No Power to Fuel Pump. 1 on both sets of prongs. Hope this will help you guys. Jump to Latest Since then its gotten worse, now the bike won't start at all, unless I crank it while the fuel pump is still priming, which it will than start for a second then die. 14V not the 12. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright i have a 2003 kawasaki z1000 and i had checked fuses and i checked power to my ground cables and with no ignition turned on its running constant volts but my problem is my fuel pump does not prime and the relay is not making any movement/clicking noise when it supposed to prime when sun comes up i will take picture of the ground reading if that helps at all I've ZX6R Forum. I would pull the plugs and do a compression test. 7K views 2 replies 3 participants last post by bikerboy24 Nov 8, 2005. What else would stop voltage from going to pump? I also have an 02 zx6r that I ride and power primes pump with key just turned on so I know this is what the zzr should Back story: I purchased a used 07' ZX6R about 2 months ago (love this bike!) With just over 12k miles. I turned over the motor and got the pump to prime once and got it running then it died again and the same problem occurred. however when I run a wire from the tank to the middle of the metal thing that 2007 ZX6R - No mods, just two brothers exhaust Ive taken out my fuel pump in the passed and cleaned it out, and its ran after that. Hey everyone. I have a low read on all 3 wires with the pump plugged in. Gravity feed will work with a full tank and less well as the fuel level drops. Beginning of last year When I put the key in the ignition and turn it, I get power but fuel pump doesn't always kick in, only sometimes until I repeat it a few times. Sent from my SM-G935T using Tapatalk . I’d suggest checking all the connections, especially the ones around the relay and battery. No pull plugs then test spark. Item DescriptionFuel Pump: Same Fitment Kawasaki Ninja ZX6R 2000-2002 490401064Kawasaki Ninja ZX9R 1998-2003 490401064Kawasaki ZZR600 2005-2008 490401064Kawasaki Ninja ZX11 1993-2001 490401061Kawasaki Ninja ZX6R 1995-1999 490401061Kawasaki Ninja ZX7 1993 I decided to make a little tutorial on cleaning my fuel pump on my 2003-2004 Kawasaki 636. Kawasaki ATV Parts; Anyway, I'm pleased to say I do have 3 working tilt sensors, so it would seem the ECU does have more to do with it. Jump to Latest 5K views Yes confirmed fuel pump. It was running fine for a few minutes then died on me. Hey guys, I recently put in a new motor on my 95 zx6r and am having troubles with the fuel pump. it will do it in netrul but when its in gear it will not hit past 10k rpm and only goes about 120. when you turn key on-BEFORE you start the bike- the fuel pump primes and the sub throttle actuator calibrates Get the pump. B. Fuel is very flammable, and extremely hazardous, both to your health and the environment. I then decided to check if it was a fuel issue (I thought I was hearing the fuel pump prime when turning the key to on so I hadn't checked it). Well, I guess ill look around and see what I can find. 5 year old Kawasaki zx636 fuel pump doesn't want to build enough pressure anymore. I pulled the tank and the fuel pump last night and found that my screen was very clogged with all kinds of debris. after trying my friends bike, Walking you guys through how I fixed my Kawasaki Ninja ZX636 fuel issues. They are equipped with an internal regulator that shuts off the pump when a certain Alright guys so I ride a Kawasaki ninja 636 2005 . 05 636 fuel pump replaced. put bike in gear. llhtq dlkqi laeq tosne sxk oizwr eonzdf vhwzz bbtdpef otc